https://exafuse.de/ https://exafuse.de/assets/brand/exafuse-logo-dark.svg Exafuse logo dark Exafuse brand mark for light backgrounds. https://exafuse.de/assets/brand/exafuse-logo-light.svg Exafuse logo light Exafuse brand mark for dark backgrounds. https://exafuse.de/assets/images/home/current-home-hero-lmd.jpeg Laser Metal Deposition process Powder-fed LMD process view for manufacturing, repair and cladding context. https://exafuse.de/assets/images/home/candidate-knotenbest.png Duisburg bridge LMD node Large structural LMD proof component from the Duisburg bridge story. https://exafuse.de/assets/images/home/demo_part_inconel_lmd.png Inconel LMD demo part Demonstration component for LMD build, repair and material-route discussions. https://exafuse.de/assets/images/home/service-metal-am.png Metal AM service component Metal AM visual for LMD, SLM and hybrid manufacturing discussions. https://exafuse.de/assets/images/home/service-repair.png Repair service component Repair visual for damaged-zone, access and replacement decisions. https://exafuse.de/assets/images/home/service-cladding.png Laser cladding surface component Surface protection visual for wear, corrosion and coating discussions. https://exafuse.de/assets/images/home/powder_bed_fusion_SLM.png SLM powder-bed fusion SLM / LPBF visual for compact precision and hybrid-route comparisons. https://exafuse.de/assets/images/home/lmd-slm-decider-route.png LMD and SLM route decision visual Route-selection visual for comparing LMD scale, SLM detail and hybrid additive manufacturing decisions. https://exafuse.de/assets/images/machines/kuka-lmd-robot-machine.jpg 6-axis robotic LMD machine Robotic LMD capability for contour-following repair, modification and cladding routes. https://exafuse.de/assets/images/machines/lunovu-lmd-machine.jpg CNC-based LMD machine CNC-based LMD machine visual for controlled LMD build-space context. https://exafuse.de/assets/images/machines/slm-truprint-3000-machine.png TRUMPF TruPrint 3000 SLM / LPBF machine visual for compact, detailed metal parts. https://exafuse.de/assets/images/monitoring/process-monitoring.png Process monitoring setup Monitoring visual for process understanding, data support and research context. https://exafuse.de/assets/images/quality/quality-inspection-equipment.jpg Quality inspection equipment Inspection equipment visual for validation planning and release discussions. https://exafuse.de/assets/images/quality/quality-metallography-support.png Metallography support Metallography visual for interface, microstructure and validation discussions. https://exafuse.de/assets/images/finishing/lmd-after-finishing.png Finished LMD component Finished-part visual for machining, grinding and release planning after deposition. https://exafuse.de/assets/images/cases/spindle-repair/spindle-lmd-setup.webp Spindle prepared for LMD coating Setup image for a local spindle coating repair after a machining error. https://exafuse.de/assets/images/cases/spindle-repair/spindle-after-lmd.webp Spindle after Inconel 718 LMD deposition Post-deposition condition before final machining. https://exafuse.de/assets/images/cases/spindle-repair/spindle-lmd-close-up.webp Close-up of spindle LMD coating Close-up of the local coating boundary and LMD surface condition. https://exafuse.de/assets/images/cases/spindle-repair/spindle-measurement.webp Spindle measurement after LMD deposition Measurement image used to explain why added stock must be checked before final machining. https://exafuse.de/assets/images/cases/valve-seat-wear-ring-cladding/valve-seat-ring-before-lmd.webp Valve seat ring before LMD coating Starting condition for an anonymous valve seat ring coating route. https://exafuse.de/assets/images/cases/valve-seat-wear-ring-cladding/valve-seat-ring-after-lmd.webp Valve seat ring after LMD coating Post-deposition valve seat ring condition before inspection and finishing decisions. https://exafuse.de/assets/images/cases/valve-seat-wear-ring-cladding/valve-seat-ring-dye-test.webp Valve seat ring dye-test result Dye-test image for the anonymous valve seat ring coating proof. https://exafuse.de/assets/images/cases/valve-seat-wear-ring-cladding/wear-ring-after-lmd.webp Wear ring after LMD coating Wear ring coating condition after LMD deposition and before the final dye-test proof image. https://exafuse.de/assets/images/cases/valve-seat-wear-ring-cladding/wear-ring-dye-test.webp Wear ring dye-test result Wear ring dye-test condition after the later screening route. https://exafuse.de/assets/images/research/breitbahn/Breitbahn.png BreitbahnDED research visual Research visual for wider LMD / DED tracks and process development context. https://exafuse.de/assets/images/cases/nobufil-extrusion-screw/nobufil-extrusion-machine-context.webp Nobufil extrusion machine context Production context for the Nobufil extrusion screw repair case. https://exafuse.de/assets/images/cases/nobufil-extrusion-screw/nobufil-extrusion-screw-cracked-stub-shaft.webp Cracked extrusion screw stub shaft Initial defect view before the LMD repair route was selected. https://exafuse.de/assets/images/cases/nobufil-extrusion-screw/nobufil-extrusion-screw-crack-close-up.webp Extrusion screw crack close-up Close-up defect view used to communicate the local repair boundary. https://exafuse.de/assets/images/cases/nobufil-extrusion-screw/nobufil-extrusion-screw-defect-zone-detail.webp Detailed extrusion screw defect zone Detailed defect view before the cracked material was removed. https://exafuse.de/assets/images/cases/nobufil-extrusion-screw/nobufil-extrusion-screw-damage-cut-away.webp Damaged shaft section cut away The damaged shaft section was removed before rebuilding new material. https://exafuse.de/assets/images/cases/nobufil-extrusion-screw/nobufil-extrusion-screw-lmd-repair-setup.webp Extrusion screw prepared for LMD repair Prepared screw positioned for local LMD material build-up. https://exafuse.de/assets/images/cases/nobufil-extrusion-screw/nobufil-extrusion-screw-after-lmd-deposition.webp Extrusion screw after LMD deposition Material volume restored after LMD deposition, before final machining. https://exafuse.de/assets/images/cases/nobufil-extrusion-screw/nobufil-extrusion-screw-after-final-milling.webp Repaired extrusion screw after final milling Final repaired geometry after mechanical finishing. https://exafuse.de/assets/images/cases/nobufil-extrusion-screw/nobufil-extrusion-screw-hardness-support.webp Hardness support image for repaired screw Hardness-related support visual for the repair evidence, without publishing unapproved values. https://exafuse.de/assets/images/cases/nobufil-extrusion-screw/nobufil-extrusion-screw-etched-cross-section-25x.webp Etched cross-section at 25x for repaired screw Etched cross-section support image for repair-evidence context. https://exafuse.de/assets/images/cases/forging-hammer-lmd/forging-hammer-damaged-working-face.webp Damaged forging hammer working face Incoming hammer condition: visible cracks, wear and prepared zones define the repair review. https://exafuse.de/assets/images/cases/forging-hammer-lmd/forging-hammer-full-process-video-still.webp Forging hammer LMD process video still Still from the main CS01 video showing LMD material addition on the forging hammer working face. https://exafuse.de/assets/images/cases/forging-hammer-lmd/forging-hammer-machine-setup.webp Forging hammer positioned before deposition The component is positioned before local LMD build-up or coating begins. https://exafuse.de/assets/images/cases/forging-hammer-lmd/forging-hammer-lmd-layer-build-up-side-view.webp Forging hammer LMD layer build-up Layered local build-up makes the repair and reinforcement route visible. https://exafuse.de/assets/images/cases/forging-hammer-lmd/forging-hammer-after-lmd-build-up.webp Forging hammer after LMD build-up After deposition, the hammer still needs the finishing route defined by the working geometry. https://exafuse.de/assets/images/cases/forging-hammer-lmd/forging-hammer-after-finishing.webp Forging hammer after finishing The visual route continues from LMD build-up into a usable finished surface. https://exafuse.de/assets/images/cases/forging-hammer-lmd/forging-hammer-finished-top-view.webp Finished forging hammers top view Finished hammers show the usable working-face condition after build-up and finishing. https://exafuse.de/assets/images/cases/forging-hammer-lmd/forging-hammer-finished-close-up.webp Finished forging hammer close-up Close-up view of the finished working surface and layer texture. https://exafuse.de/assets/images/cases/forging-hammer-lmd/forging-hammer-thermal-spray-comparison.webp Thermal spraying comparison context Thermal spraying is a different surface technology; the route choice depends on duty, bond and layer support. https://exafuse.de/assets/images/cases/forging-hammer-lmd/forging-hammer-lmd-dilution-map.webp LMD dilution and element map context Element-map context helps explain why bond, dilution and substrate interaction are part of the review. https://exafuse.de/assets/images/cases/forging-hammer-lmd/forging-hammer-lmd-sem-microstructure.webp LMD microstructure evidence context Microstructure evidence belongs with the inspection scope, not as a standalone guarantee. https://exafuse.de/assets/images/cases/forging-hammer-lmd/forging-hammer-hardness-context.webp Hardness context for forging tool routes Hardness can be part of the evidence plan, but it does not replace duty, toughness and geometry review. https://exafuse.de/assets/images/cases/forging-hammer-lmd/forging-hammer-wear-resistance-context.webp Wear resistance context for hot forging tools Wear evidence is useful when tied to the correct material route, test method and hammer duty. https://exafuse.de/assets/images/cases/forging-hammer-lmd/round-die-inconel-625-coating-process-still.webp Round die Inconel 625 coating process Process still from the round-die coating video, showing LMD following the curved working surface. https://exafuse.de/assets/images/cases/forging-hammer-lmd/round-die-inconel-625-coated-polished-close-view.webp Round die after Inconel 625 coating and laser polishing Close view of the coated and laser-polished round-die surface after the contour-following route. https://exafuse.de/assets/images/cases/forging-hammer-lmd/round-die-inconel-625-coated-polished-pair-view.webp Coated round dies after laser polishing Two views of the finished round-die surfaces show the coating geometry and post-processing context. https://exafuse.de/assets/images/contact/exafuse-bochum-location-entry-parking.webp Exafuse Bochum location map Annotated arrival map with the Exafuse entry, nearby street names and parking area in front of the entrance. https://exafuse.de/assets/images/people/julian-krell-exafuse-portrait.jpeg Julian Krell portrait Julian Krell is the Exafuse contact for material fit, feasibility review and project alignment. https://exafuse.de/assets/images/people/manish-sharma-ai-lmd-exafuse-portrait-1200.webp Manish Sharma portrait Manish Sharma connects AI, process monitoring, machine vision and LMD/DED workflow interpretation at Exafuse. https://exafuse.de/assets/images/funding/eu-co-funded-de.png EU co-funded logo German Required EU co-funding mark for BreitbahnDED communication. https://exafuse.de/assets/images/funding/eu-co-funded-en.png EU co-funded logo English Required EU co-funding mark for English BreitbahnDED communication. https://exafuse.de/assets/images/funding/nrw-mwike.png NRW Ministry funding logo Required NRW ministry mark for BreitbahnDED communication. https://exafuse.de/assets/images/articles/lmd-coating-development/sem-deposited-layer-substrate.webp LMD coating layer and substrate SEM cross section SEM cross section used to review the relationship between deposited LMD layer and substrate. https://exafuse.de/assets/images/articles/lmd-coating-development/sem-carbide-microstructure-detail.webp Reinforced LMD coating microstructure detail SEM detail for discussing particle distribution, local phases and coating-route evaluation. https://exafuse.de/assets/images/articles/lmd-coating-development/edx-element-map-example.webp EDX element map for LMD coating development EDX mapping connects coating microstructure with material distribution for route decisions. https://exafuse.de/assets/images/articles/lmd-coating-development/vickers-hardness-indentations.webp Vickers HV10 hardness checks on LMD coating Vickers HV10 hardness images used as supporting evidence during coating evaluation. https://exafuse.de/assets/images/articles/outokumpu-powder-wall/outokumpu-powder-wall-poster.jpg LMD powder-wall video poster Poster frame for the LMD powder-wall process video used in powder-development screening context. https://exafuse.de/assets/images/articles/evonik-multimaterial-nozzle/multimaterial-nozzle-thumbnail.webp Multi-material LMD nozzle demonstrator thumbnail Thumbnail for the 750 mm thin-wall, multi-material LMD demonstrator article. https://exafuse.de/assets/images/articles/inconel718-thinwall-demo-part/inconel718-thinwall-thumbnail.webp Inconel 718 thin-wall LMD demonstrator thumbnail Thumbnail for the 300 mm Inconel 718 thin-wall LMD demonstrator article. https://exafuse.de/assets/images/articles/inconel718-thinwall-demo-part/inconel718-thinwall-closeup.webp Inconel 718 thin-wall LMD close-up Close-up showing the wall edge, surface texture and shell-like geometry of the Inconel 718 LMD demonstrator. https://exafuse.de/assets/images/articles/inconel718-thinwall-demo-part/inconel718-demo-public-chancellor-photo.webp Inconel 718 thin-wall public demonstrator photo Public demonstration image showing the physical thin-wall LMD sample as a tangible capability proof. https://exafuse.de/assets/images/articles/kpg-copper-rotor-wedge-coating/rotor-wedges-before-copper-coating.webp Rotor wedges before copper-alloy LMD coating Rotor wedges before LMD coating. The visible setup supports discussion of fixturing, access and temperature-managed deposition. https://exafuse.de/assets/images/articles/kpg-copper-rotor-wedge-coating/rotor-wedges-after-copper-coating.webp Rotor wedges after copper-alloy LMD coating Rotor wedges after copper-alloy LMD coating. The public value is visible local build-up and process-route evidence, not a released parameter recipe. https://exafuse.de/assets/images/articles/atb-3kw-helical-impeller/helical-impeller-front-view.jpg 3 kW helical impeller prototype front view Front view of the metal 3D printed helical impeller prototype. The visible value is blade continuity and prototype geometry, not final hydraulic qualification. https://exafuse.de/assets/images/articles/atb-3kw-helical-impeller/helical-impeller-side-view.jpg 3 kW helical impeller prototype side view Side view of the impeller prototype. The side profile helps discuss pitch, axial length and the relationship between printed helix and central shaft. https://exafuse.de/assets/images/articles/atb-3kw-helical-impeller/helical-impeller-cone-connection.jpg Helix-to-cone connection on impeller prototype Connection detail between helix and cone region. This is useful for discussing load path, process access, inspection and finishing requirements. https://exafuse.de/assets/images/articles/atb-3kw-helical-impeller/helical-impeller-spray-cone.jpg Spray-cone region on helical impeller prototype Spray-cone region of the impeller prototype. Physical prototypes make transition geometry, assembly relationships and inspection points visible. https://exafuse.de/assets/images/articles/lmd-part-mod/before.jpg Existing metal part before LMD feature addition Starting point before LMD feature addition. The image is used to show the base component for a part-modification workflow. https://exafuse.de/assets/images/articles/lmd-part-mod/after.jpg Metal part after LMD feature addition Modified part after LMD feature addition. The visible value is local geometry change on an existing base component, not a final release claim. https://exafuse.de/assets/images/articles/mining-dozer-blade-holder-hardfacing/deposition.jpg LMD hardfacing deposition on mining-machine holder Deposition detail from an LMD hardfacing route on a curved wear surface. The visible point is process access and layer placement, not a released parameter recipe. https://exafuse.de/assets/images/articles/mining-dozer-blade-holder-hardfacing/finished-holder.jpg Finished LMD-hardfaced mining-machine holder Finished holder component after the LMD hardfacing sequence. The public value is a real curved wear surface, not only a flat test coupon. https://exafuse.de/assets/images/articles/lmd-melt-pool-thermal-monitoring/coaxial-monitoring-operator-view.jpg Coaxial melt-pool monitoring operator view Operator view of coaxial melt-pool monitoring during LMD process development. https://exafuse.de/assets/images/articles/lmd-melt-pool-thermal-monitoring/thermal-camera-installation.jpg Thermal camera installation for LMD monitoring Thermal monitoring hardware integrated near the LMD process head for process-observation work. https://exafuse.de/assets/images/articles/lmd-melt-pool-thermal-monitoring/melt-pool-measurement-pipeline.png Melt-pool measurement pipeline Image-processing path used to turn noisy process imagery into measurable melt-pool features. https://exafuse.de/assets/images/articles/lmd-melt-pool-thermal-monitoring/ai-melt-pool-cleaning-workflow.png AI-assisted melt-pool image cleaning workflow AI-assisted cleaning can support measurement preparation; it does not replace validation or physical inspection. https://exafuse.de/assets/images/articles/lmd-melt-pool-thermal-monitoring/adaptive-control-console.jpg Prototype adaptive LMD control console Prototype console for monitored LMD operation, manual oversight and staged adaptive-control work. https://exafuse.de/assets/images/articles/lmd-powder-stream-nozzle-diagnostics/powder-stream.jpg LMD powder stream image Powder-stream imaging makes cone shape, focus region and setup differences visible before full deposition trials. https://exafuse.de/assets/images/articles/lmd-powder-stream-nozzle-diagnostics/powder-focus-analysis.png Powder focus analysis for LMD nozzles Analysis view for comparing powder distribution and focus behavior across setup conditions. https://exafuse.de/assets/images/articles/lmd-powder-stream-nozzle-diagnostics/line-scanner-mounted.jpg Line scanner mounted near LMD process head Line-scanner setup for profile measurement, surface capture and scanner-supported path-preparation work. https://exafuse.de/assets/images/articles/lmd-powder-stream-nozzle-diagnostics/scanner-profile-result.png Scanner profile result for LMD path preparation Scanner profile result used to connect measured geometry with contour-following deposition planning. https://exafuse.de/assets/images/articles/lmd-melt-pool-thermal-monitoring/adaptive-control-console.jpg Operator panel for LMD process control Operator panel for supervised monitoring, manual override and staged control testing. https://exafuse.de/assets/images/articles/lmd-process-control-software-stack/control-system-context.png LMD control-system architecture context Architecture context for connecting sensor acquisition, analysis, operator supervision and machine communication. https://exafuse.de/assets/images/articles/lmd-process-modeling-decision-support/model-regime-map.png Reduced-order LMD regime map Regime map used to interpret powder-limited and energy-limited process behavior. https://exafuse.de/assets/images/articles/lmd-process-modeling-decision-support/model-width-power.png LMD seam-width model view Model view for interpreting seam-width response without publishing process windows. https://exafuse.de/assets/images/articles/lmd-process-modeling-decision-support/model-height-power.png LMD bead-height model view Model view for bead-height refinement and experiment planning. https://exafuse.de/assets/images/articles/lmd-standoff-height-sensing/triangulation-setup.jpg Triangulation setup for LMD height sensing Triangulation setup adds a geometric sensing channel for standoff and height-related process review. https://exafuse.de/assets/images/articles/lmd-standoff-height-sensing/triangulation-processed.png Processed triangulation image for LMD Processed triangulation output turns raw imagery into a feature that can be tracked and compared. https://exafuse.de/assets/images/articles/lmd-standoff-height-sensing/standoff-metric-comparison.png Standoff metric comparison Metric comparison showing why standoff inference needs validation beyond a single handcrafted rule. https://exafuse.de/assets/images/articles/lmd-standoff-height-sensing/cnn-training-ui.png CNN workbench for LMD standoff analysis CNN workbench for research into image-based standoff estimation and validation. https://exafuse.de/assets/images/articles/tungsten-carbide-hardfacing-research/tungsten-carbide-test-coupons.jpg Tungsten-carbide hardfacing test coupons Test coupons used to compare hardfacing behavior before moving to component-level trials. https://exafuse.de/assets/images/articles/tungsten-carbide-hardfacing-research/wc-coated-surface-closeup.jpg Close-up of LMD hardfaced surface Surface close-up used for first review of bead overlap, edge behavior and visible cracking risk. https://exafuse.de/assets/images/articles/tungsten-carbide-hardfacing-research/coated-layer-micrograph-scale-bar.jpg Metallographic cross-section of hardfacing layer Cross-section evidence helps evaluate layer continuity, dilution, heat-affected zone and hard-phase distribution. https://exafuse.de/assets/images/cases/rolling-die-lmd-cladding/final-cladded-rolling-die-photo.jpg Final cladded rolling die cylinder Finished rolling-die cylinder after cladding and finishing. The image supports the coating result without exposing customer drawings. https://exafuse.de/assets/images/cases/rolling-die-lmd-cladding/final-cladded-rolling-die.jpg Cladded rolling die side view Side view of the coated cylinder, useful for discussing diameter build-up and finishing allowance. https://exafuse.de/assets/images/cases/rolling-die-lmd-cladding/fecrvni-parameter-trial-surface.jpg Rolling die parameter trial surface Parameter trials show how surface quality can change between material and heat-input windows. https://exafuse.de/assets/images/cases/rolling-die-lmd-cladding/s12-restart-crack-example.jpg Restart crack example on rolling die cladding Restart defects make powder delivery, nozzle condition and path strategy part of the coating review. https://exafuse.de/assets/images/cases/rolling-die-lmd-cladding/fecrvni-cross-section-micrograph.jpg Rolling die cladding cross-section micrograph Metallographic review helps evaluate layer continuity, dilution and internal defect risk below the visible surface. https://exafuse.de/assets/images/cases/rolling-die-lmd-cladding/final-parameter-hardness-profile-hv1.png Rolling die HV1 hardness profile Hardness profiles support material-route comparison but do not replace customer-specific release criteria. https://exafuse.de/assets/images/cases/large-cylinder-cladding/large-cylinder-cladding-main.jpg Large cylindrical part during LMD cladding Process view for a large cylindrical cladding case, showing why rotation, access and surface planning matter. https://exafuse.de/assets/images/cases/large-cylinder-cladding/vemag-finished-cylinder.jpg Finished cylindrical cladding surface Finished-cylinder view used as visual context for cylindrical wear-surface review. https://exafuse.de/assets/images/cases/dfam-bridge-node/knoten19-cut.jpg Bridge node cut section for manufacturability review Cut-section view used to discuss wall strategy, transitions and manufacturability before LMD production. https://exafuse.de/assets/images/cases/functionally-graded-pipe/pipe-tool.jpg Functionally graded pipe demonstrator Pipe demonstrator context for discussing material zones, transitions and validation boundaries. https://exafuse.de/assets/images/articles/lmd-basics/lmd-process-basics-hero.jpg LMD process basics visual Process-basics visual for explaining LMD / DED-LB/M route selection, local buildup and industrial metal additive manufacturing. https://exafuse.de/assets/images/articles/repair-vs-replace/repair-vs-replace-service-hero.jpg Repair versus replace service visual Repair-service context image for maintenance and procurement decisions around valuable metal parts. https://exafuse.de/assets/images/articles/rfq-procurement/rfq-procurement-hero.jpg RFQ procurement pack visual RFQ visual for explaining the drawings, photos, material data and acceptance criteria buyers should send. https://exafuse.de/assets/images/articles/repair-roi/rfq-cost-inputs-hero.jpg Repair ROI and RFQ inputs Input checklist visual for repair ROI, downtime, finishing and validation cost discussions. https://exafuse.de/assets/images/articles/zipp-drill/drill-lmd-hero.jpg 130 mm drill LMD process photo Process image from the public 130 mm drill build-and-coat proof story. https://exafuse.de/assets/images/articles/zipp-drill/drill-cover-hero.jpg 130 mm drill cover photo Cover image for the integrated drill fabrication and functional coating workflow. https://exafuse.de/assets/images/articles/evonik-multimaterial-nozzle/nozzle-robot-setup-hero.jpg 750 mm nozzle robot setup Robotic setup image for the 750 mm water-cooled multi-material nozzle demonstrator. https://exafuse.de/assets/images/articles/evonik-multimaterial-nozzle/nozzle-process-hero.jpg 750 mm nozzle process close-up Close process view used to discuss thin-wall buildup, material zones and validation boundaries. https://exafuse.de/assets/images/articles/slm-digital-spares/gea-slm-build-plate-hero.jpg SLM build plate context SLM / LPBF context image for compact digital spare-part discussions. https://exafuse.de/assets/images/articles/lmd-monitoring-evidence/algorithm-glare-channel-evidence.jpg Coaxial melt-pool glare-channel evidence Algorithm evidence figure used to discuss channel behavior, glare and practical computer-vision limits in LMD monitoring. https://exafuse.de/assets/images/articles/lmd-monitoring-evidence/segmentation-benchmark-heatmaps.png Segmentation benchmark heatmaps Benchmark heatmaps used to discuss why AI outputs must be compared with physical inspection and review logic. https://exafuse.de/assets/images/articles/lmd-monitoring-evidence/survey-review-contact-sheet.jpg Monitoring survey review contact sheet Review contact sheet for discussing in-process monitoring examples, edge cases and supervised interpretation. https://exafuse.de/assets/images/articles/lmd-monitoring-evidence/thermal-average-sectioned-exp1-exp7.png Thermal monitoring combined experiment view Combined thermal view used as public context for comparing process conditions across monitored LMD runs. https://exafuse.de/assets/images/cases/dfam-bridge-node/tool-orientation-problem.png Bridge-node tool-orientation problem Tool-orientation planning view showing why complex LMD geometry needs manufacturability review before production. https://exafuse.de/assets/images/cases/dfam-bridge-node/layer-path-planning-1.png Bridge-node layer path planning view 1 Layer-planning view for explaining why path strategy belongs to the quality route in large LMD. https://exafuse.de/assets/images/cases/dfam-bridge-node/layer-path-planning-2.png Bridge-node layer path planning view 2 Second path-planning view used to explain layer, transition and access review before LMD production. https://exafuse.de/assets/images/articles/powder-year-review/exafuse-year-in-powder-hero.jpg Exafuse year in powder visual Powder-focused visual for review content around LMD materials, process learning and industrial metal AM context. https://exafuse.de/assets/images/articles/pathfinder/exafuse-pathfinder-hero.jpg Exafuse pathfinder visual Pathfinder visual for explaining how role, goal, part situation and available data guide the next Exafuse route. https://exafuse.de/assets/images/articles/lmd-vs-slm/lmd-vs-slm-hero.jpg LMD versus SLM decision visual Comparison visual for choosing between local buildup, large-part LMD routes and compact detailed SLM / LPBF geometry. https://exafuse.de/assets/images/articles/estimator/estimator-hero.jpg Exafuse estimator visual Estimator visual for explaining early assumptions around process route, material family, quantity, geometry and mass. https://exafuse.de/assets/images/cases/duisburg-bridge/bridge-installation-still.webp Duisburg bridge installation video Cloudflare Stream video for the Duisburg bridge proof story. It shows the bridge section being installed in Duisburg and connects the public infrastructure context to the LMD nodes manufactured by Exafuse. https://customer-6vop3acovyr4poid.cloudflarestream.com/c32964be838e589782c024b7751af640/manifest/video.m3u8 https://iframe.videodelivery.net/c32964be838e589782c024b7751af640 https://exafuse.de/assets/images/cases/duisburg-bridge/bridge-node-buildup-still.webp Bridge node LMD build-up process video Cloudflare Stream video for the Duisburg bridge proof story. It shows a speed-up Laser Metal Deposition process where a bridge node is built layer by layer, supporting the large structural LMD case without publishing process parameters. https://customer-6vop3acovyr4poid.cloudflarestream.com/5519910c0431a4e84bd47bae8fc709a6/manifest/video.m3u8 https://iframe.videodelivery.net/5519910c0431a4e84bd47bae8fc709a6 https://exafuse.de/assets/images/cases/valve-seat-wear-ring-cladding/valve-seat-video-still.webp Valve seat ring preheating and LMD process video Cloudflare Stream video for the valve seat ring LMD / laser cladding case. It shows the process route from preheating into Laser Metal Deposition on the ring, supporting the CS05 proof story around heat management, coating buildup and later inspection context. https://customer-6vop3acovyr4poid.cloudflarestream.com/100dd5ed66d7342caec575f4c02883b3/manifest/video.m3u8 https://iframe.videodelivery.net/100dd5ed66d7342caec575f4c02883b3 https://exafuse.de/assets/videos/zipp-130mm-drill-lmd-build-thumbnail.webp 130 mm drill LMD build video Vertical video from the public ZIPP Industries drill proof story. It shows the substrate setup and robotic LMD deposition used for a fast build-and-coat drill workflow, supporting the less-than-one-day prototyping story without implying that every LMD part can follow the same schedule. https://customer-6vop3acovyr4poid.cloudflarestream.com/7f93590ea1b5cd322e06aa3651936a48/manifest/video.m3u8 https://iframe.videodelivery.net/7f93590ea1b5cd322e06aa3651936a48 https://exafuse.de/assets/images/cases/forging-hammer-lmd/forging-hammer-full-process-video-still.webp Forging hammer LMD repair process video Main process video for the forging hammer repair and coating case. It shows LMD deposition on the hammer working face and supports the CS01 workflow before finishing and inspection planning. It is distinct from the separate round-die coating video. https://customer-6vop3acovyr4poid.cloudflarestream.com/a02374524e0457adca529ba34ef33a0f/manifest/video.m3u8 https://iframe.videodelivery.net/a02374524e0457adca529ba34ef33a0f https://exafuse.de/assets/images/cases/forging-hammer-lmd/round-die-inconel-625-coating-process-still.webp Separate round die Inconel 625 coating video Separate process video inside the CS01 proof story. It shows LMD coating on a curved round-die working surface before the laser-polished finish images, and is distinct from the main forging hammer repair-process video. https://customer-6vop3acovyr4poid.cloudflarestream.com/38fb103cc1219585a43ea9caf89f4d65/manifest/video.m3u8 https://iframe.videodelivery.net/38fb103cc1219585a43ea9caf89f4d65 https://exafuse.de/assets/images/cases/nobufil-extrusion-screw/nobufil-lmd-video-still.webp Nobufil extrusion screw LMD repair process video Cloudflare Stream video for the Nobufil extrusion screw repair case. It shows local LMD deposition used to rebuild the shaft geometry after damaged material had been removed, before final machining and inspection context. This is a separate screw-repair proof, not the forging-hammer or round-die coating video. https://customer-6vop3acovyr4poid.cloudflarestream.com/8dcca7ed0be08f0472e604299fc2e8e7/manifest/video.m3u8 https://iframe.videodelivery.net/8dcca7ed0be08f0472e604299fc2e8e7 https://exafuse.de/assets/images/articles/outokumpu-powder-wall/outokumpu-powder-wall-poster.jpg LMD powder-wall build video Cloudflare Stream video for the Outokumpu powder-wall article. It shows LMD wall building with metal powder candidates and supports a public capability story about powder processability screening. https://customer-6vop3acovyr4poid.cloudflarestream.com/a6170c79350d08b7d3c3d64db59c2f18/manifest/video.m3u8 https://iframe.videodelivery.net/a6170c79350d08b7d3c3d64db59c2f18 https://exafuse.de/assets/images/cases/spindle-repair/spindle-after-lmd.webp Spindle Inconel 718 LMD repair process video Cloudflare Stream video for the spindle machining-error repair case. It shows local Inconel 718 Laser Metal Deposition used to rebuild material after a turning or milling undersize issue, with process-monitoring context and the final added layer. https://customer-6vop3acovyr4poid.cloudflarestream.com/c89da3927e1433826abc3de99f21fca3/manifest/video.m3u8 https://iframe.videodelivery.net/c89da3927e1433826abc3de99f21fca3 https://exafuse.de/assets/images/articles/evonik-multimaterial-nozzle/multimaterial-nozzle-thumbnail.webp Multi-material nozzle LMD build process video Cloudflare Stream video for the multi-material nozzle demonstrator article. It supports a public capability story about thin-wall LMD, material zoning and long-build process planning without publishing process parameters. https://customer-6vop3acovyr4poid.cloudflarestream.com/53092827982a14fd3fe4cc34dc7efe46/manifest/video.m3u8 https://iframe.videodelivery.net/53092827982a14fd3fe4cc34dc7efe46 https://exafuse.de/assets/images/articles/evonik-multimaterial-nozzle/multimaterial-nozzle-thumbnail.webp Multi-material nozzle LMD behind-the-scenes video Secondary Cloudflare Stream video for the multi-material LMD nozzle demonstrator article. It provides process-environment context and should be read as visual proof support, not as a standalone qualification claim. https://customer-6vop3acovyr4poid.cloudflarestream.com/0fa8179174a4b49eb3df1c2749abac66/manifest/video.m3u8 https://iframe.videodelivery.net/0fa8179174a4b49eb3df1c2749abac66 https://exafuse.de/assets/images/articles/inconel718-thinwall-demo-part/inconel718-thinwall-thumbnail.webp Inconel 718 thin-wall LMD build video Cloudflare Stream video for the Inconel 718 thin-wall demonstrator article. It supports the public capability story around large thin-wall LMD in a nickel superalloy without publishing process settings. https://customer-6vop3acovyr4poid.cloudflarestream.com/9a5e0be67554ea531c76c473b182041a/manifest/video.m3u8 https://iframe.videodelivery.net/9a5e0be67554ea531c76c473b182041a https://exafuse.de/assets/images/articles/kpg-copper-rotor-wedge-coating/rotor-wedges-after-copper-coating.webp Copper rotor-wedge LMD coating process video Local MP4 process video for the copper rotor-wedge coating article. It supports a public capability story around copper-substrate LMD, thermal management and batch-route planning without publishing process settings. https://customer-6vop3acovyr4poid.cloudflarestream.com/5afd9242832c3fc06063430295a2f640/manifest/video.m3u8 https://iframe.videodelivery.net/5afd9242832c3fc06063430295a2f640 https://exafuse.de/assets/images/articles/lmd-part-mod/after.jpg LMD part-modification process video Local MP4 process video for a public capability article about LMD part modification, local feature addition and prototype iteration. https://customer-6vop3acovyr4poid.cloudflarestream.com/49641dded08e7b7e6fb62cc1c774b32e/manifest/video.m3u8 https://iframe.videodelivery.net/49641dded08e7b7e6fb62cc1c774b32e https://exafuse.de/assets/images/articles/lmd-part-mod/after.jpg Vertical LMD feature-addition process video Supplementary local MP4 vertical clip for LMD part-modification context. https://customer-6vop3acovyr4poid.cloudflarestream.com/66a4d116edd10df1feacda9ab0e254a7/manifest/video.m3u8 https://iframe.videodelivery.net/66a4d116edd10df1feacda9ab0e254a7 https://exafuse.de/assets/images/articles/mining-dozer-blade-holder-hardfacing/deposition.jpg Mining dozer blade holder LMD hardfacing process video Local MP4 process video for a public capability article about LMD hardfacing, wear protection and refurbishment thinking for mining equipment. https://customer-6vop3acovyr4poid.cloudflarestream.com/d8b89c36856c53fc48d9656c3cf63c21/manifest/video.m3u8 https://iframe.videodelivery.net/d8b89c36856c53fc48d9656c3cf63c21 https://exafuse.de/assets/images/cases/large-cylinder-cladding/large-cylinder-cladding-main.jpg Large cylindrical part LMD cladding process video Cloudflare Stream video for CS06 showing public process context for LMD cladding on a large cylindrical part. https://customer-6vop3acovyr4poid.cloudflarestream.com/e605d054100b0f24269de4c596ba52f8/manifest/video.m3u8 https://iframe.videodelivery.net/e605d054100b0f24269de4c596ba52f8